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Future Metal, Future Steps

Lifting Almahdi Aluminum Complex to its 330,000 tons of annual production capacity is a high priority for the Ministry of Mines and Metals

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During the recent years, the world has been watching the measures taken by the Iranian mines and metals sector to join the world industries. For metal processing, the country has received a highly positive response for cooperation. While some vital metals such as steel and copper are being led by their own national companies NISCO and NICICO, aluminum or ‘the future metal’ is yet to be led by such a head coordinator.
The most recent developments of the aluminum industry; IRALCO-Almahdi merger (National Iranian Aluminum Company) and appointment of Mr. H. Aghaie as the new chairman of the new company encouraged Iran International for an update on the subject. There was an interesting bottom line to Mr. Aghaie’s statements: The Iranian aluminum industry intends to supply 30% of the regional aluminum production. Here is our interview with the new chairman of IRALCO:

Please brief us on the status quo and present capacities of the Iranian aluminum industry.

A response to this question draws largely on the background of the Iranian aluminum industry. Perhaps one of the best years of the Iranian aluminum industry was 1972 when aluminum ingots had a 4% share in world production measures. However, due to various issues such as eight years of imposed war, economic sanctions and international market complications, the Iranian aluminum industry was deprived of a sufficient investment through the recent years.
It is a fact that Iran’s share in the annual aluminum production of the world is insignificant. This is while production of aluminum ingot in countries blessed with abundant energy resources and extensive coasts is completely economical and feasible. It is no surprise then that with such aluminum-producing countries like UAE, Bahrain and Qatar, the Persian Gulf is gradually being referred to as an aluminum production center. To this end, Iran is in perfect position to take a leap since it enjoys vast oil and gas reserves, inexpensive facilities for establishment of power plants and skilled work force.
IRALCO currently produces 120,000 tons of aluminum ingots per year while this figure stands at 30,000 tons for Almahdi Smelter. Meanwhile, the installed capacity of Iran for the consumption of aluminum ingots stands around 500,000 tons which includes 11,000 industrial units of different sizes. Such a demanding market for aluminum ingots is itself a potential for growth.

Issuing local and international participation bonds, and foreign direct investment are two of the major investment methods that the Iranian aluminum industry currently prefers

How do you elaborate on the latest plans and policies devised by the Ministry of Mines and Metals for the development of Iranian aluminum industry?

There are two five-year development plans in this regard. First, Almahdi Aluminum Complex has to reach the planned production capacity. Almahdi has been designed to operate with an annual output of 330,000 tons and facilities have been provided in terms of infrastructure, power generation, ship unloading equipment, berths and docks.
Once Almahdi has fulfilled its expected production capacity, the second five-year plan of the Ministry starts to expand the aluminum production capacity by an additional 200,000 tons. This achieved, Iran’s total production capacity of aluminum ingot should reach about 600,000 tons in ten years including IRALCO’s production. This figure is 100,000 tons above the estimated demands.

What economic aspects are included in this development program?

This ten-year plan particularly provides an outlook for investment in the development of Iranian aluminum industry. I believe the opportunity is unique for investment in this ambitious plan for both local and international investors. As a result, we are witnessing the enthusiastic response of potential investors for closing finance and buy-back deals especially on the development of Almahdi Complex.

Are there any specific measures being taken by the Iranian aluminum industry for provision of raw materials?

Alumina is the basic material for manufacturing aluminum. The government has launched two projects to meet the demands. The first one is Jajarm Alumina Plant Project in Khorasan Province which has so far taken over $250 million of investment to produce an annual 280,000 tons of alumina. This plant is expected to be shortly operational as soon as some technical complications are settled. The second one is a pilot plan for the production of alumina from Nepheline Syenite in Azarbaijan Province, located northwest of Iran. This project is scheduled to be completed within the next five years.

Will IRALCO-Almahdi merger be followed by further restructuring measures?

The whole organization of the Iranian aluminum industry is subject to restructuring. All companies and subsidiaries involved in aluminum industry are intended to move under the umbrella of one giant holding regarded as National Iranian Aluminum Industries Company. The bases have been prepared for this reorganization and detailed drafts of the plan will soon be presented for final ratification and approval of the Ministry of Mines and Metals and the Supreme Administrative Council.
We believe that once this company is established, the Iranian aluminum industry will be headed by a headquarters that has the opportunity to devise policies for future developments free of the day-by-day problems associated with production operations.
While the management of affairs will be performed by this new company, the main investment is expected to be made by private investors. For example, more than 50% of the investment made in Almahdi Complex is made by local and foreign investors and the remaining shares which is less than 49% is held by Iran Aluminum Joint Stock Co. and National Iranian Copper Industries Co.

What will be the future of IRALCO?

IRALCO is currently a company with 97% of its shares held by the government. It is expected to be gradually privatized as the Iranian aluminum industry undergoes restructuring.

How does the Iranian aluminum industry approach the topic of international partnership?

All around the world, aluminum industry basically develops through international cooperation. This cooperation exists from the early stages of production up to the final stages of distribution and downstream activities. International partnership has been practiced in both Almahdi and IRALCO. Moreover, production of aluminum ingots is a normal process that will benefit all parties at the end. Investment in aluminum industry is a highly profitable one. The normal amount of investment required for production of one ton of aluminum is about $7,000. But in Iran, this figure comes down to $5,000 since many facilities are already provided. The Iranian aluminum industry continues to welcome international partnership especially with those partners who are willing to bring in their expertise. Here, transfer of technology is an advantage. A seminar is being planned for this purpose to introduce the investment opportunities of the Iranian aluminum industry. Issuing local and international participation bonds, and foreign direct investment are two of the major investment methods that the Iranian aluminum industry currently prefers.