 |
|
The main focus and
aim of the major companies in the industry is how to become "Learn and
Mean". |
Mohamed Al-Mady, Vice Chairman and CEO
of Saudi Basic Industries Corporation (SABIC), took part in the 5th Iran
Petrochemidcal Forum on 17th May 2003. As one of the distinguished speakers,
his topic of discussion was "Managing for Worldwide Competitiveness Through a
total Global Strategy". The lecture’s theme examined the need for companies to
develop a global strategy, the petrochemical industries and SABIC’s drive to
become global.
Today I would like to share with you
some thoughts on "how can companies develop a total global strategy to manage
for worldwide competitiveness". Naturally, I will focus on the globalization
impact on the petrochemical industry, and I will also share with you SABIC’s
story and its drive to become a true global company.
The need for global strategy is growing
due to recent and future changes that are making such a strategy more
successful than a multinational one. Some of the major groups of drives that
have increased the need for globalization are related to:
Increasing International regulations
and the Formation of International Economic Blocks;
Changing Market and Economic
conditions;
Increasing costs and competition;
and the information and communication
revolution.
As you all know, the petrochemical
industry is very sensitive to global economic, financial, and political
changes. For example, the petrochemical industry has been significantly
impacted by the Asian financial crisis of 1997, and the severe fluctuation in
oil prices during the period from 1997 to 2000:
The above two global events have caused
the petrochemical industry to suffer from demand uncertainty and price
instability. These in turn have negatively affected the profitability of most
petrochemical companies.
Margin squeeze, reduced profitability,
and lower economic growth have all exposed the weakness in the existing
industry structure. In addition, they have led to trends such as
consolidation, restructuring and intense search for competitive advantages by
most petrochemical companies.
Mergers between Exxon and Mobil and Dow
and Union Carbide are just examples of the move toward building global forces
in the petrochemical industry.
Also, some chemical companies such as
Dupont and Hoechst have moved out of the chemical industry to the new life
Science. As a result of the continuous global changes in the petrochemical
industry, a reshaped industry is beginning to emerge. The main focus and aim
of the major companies in the industry is how to become "Learn and Mean". This
has required most companies to seek competitive advantages by reducing cost
and increasing productivity. The methods to achievement had been through
investment in best technologies, organization restructuring and implementing
practices.
|
The petrochemical
industry is very sensitive to global economic, financial, and political
changes. |
One of the major steps taken by major
petrochemical companies to reduce cost has been the shifting of manufacturing
facilities to "best cost" locations that are mainly in the developing regions.
A clear example of such practice is that in 1984 more than 75% of world
ethylene and methanol capacity was produced in North America, Europe, and
Japan. Today that picture has significantly changes where about 35% of the
world total capacity of ethylene and more than 80% of the world total capacity
of methanol is being produced in developing countries outside the traditional
developed regions.
A good example of the competitive
advantages is that the cost of producing Polyethylene resin in Saudi Arabia
and its transportation costs to major markets in Asia and West Europe are
significantly lower than the similar costs of the same products if produced in
the US, West Europe or even Asia.
Therefore, the petrochemical industry is
very much influenced by global changes, which has forced most companies of
those industries to develop and follow global strategies in order to gain
competitive advantages and be able to survive, grow and make profit.
Saudi Basic Industries Corporation was
founded in 1976 by a Royal decree. It is quite important to remember that when
the royal decree to establish SABIC was signed, Saudi Arabia had no industrial
infrastructure, and very few Saudis possessed the technical or managerial
skills to even comprehend such undertaking. In addition, at the time, the
kingdom had no exports of manufactured products. None at all.
What Saudi Arabia Did have, were four
special advantages that would enable the dream to come true and the vision to
turn to reality: A large supply of high quality natural gas and natural gas
liquid; A geographical location midway between large customer markets in
Europe and Asia. A rapidly growing work force that was ready and eager to
raise to the level of challenge by upgrading its skills and potential. And
finally, a large yet underutilized financing potential.
And so, with these advantages, a royal
decree, and eight employees; SABIC opened its doors for business.
I was personally one of those eight
employees and whenever I think about the day I joined SABIC, an ancient
Chinese proverb comes to my mind. It goes something like this "If you are
crazy enough to hop on the back of a tiger, you might as well ride it for a
while".
|
 |
|
SABIC has gone
through the three phases, which most companies have gone through in
their drive to become global. |
So far it has been very interesting
ride. Since its establishment in 1977, SABIC has realized that in order to
survive it has to ultimately become a global company as a result of the
dynamic forces of continuous global changes that affect the petrochemical
industry, which were mentioned earlier. Nevertheless, SABIC did not attempt to
achieve that without going through the natural growing cycles and phases that
are required for a company to become global. In fact, SABIC has gone through
the three phases, which most companies have gone through in their drive to
become global.
In the first phase, SABIC has focused
all its efforts and utilized all its resources to build state of the art
efficient production facilities for petrochemical products, fertilizers and
metal. SABIC has accomplished this by entering into several joint venture
agreements with world class manufacturers who have brought to the table the
kind of technology and management know-how which SABIC needed. In order to
ensure the transfer of technology and know-how to its human resources, SABIC
started massive training and human development efforts to increase the skills
and qualifications of Saudi manpower and in order to assume leadership
responsibilities in SABIC.
These efforts have enabled SABIC to
establish well-managed and efficient production operations in two major
locations in the kingdom (Julbail and Yanbu) in less than 10 years of its
establishment. These production facilities produced high quality products with
competitive costs. During that phase, billions of dollars were invested;
thousands of people were employed, and SABIC started its journey to become a
major player in the petrochemical industry.
The second phase, which SABIC went
thorough was to convert its local core strategy into an international one.
During that phase, the focus of SABIC was on assuming full control of its
marketing function and being able to market SABIC’s products to major
international markets. Naturally, SABIC had to adapt its core local market
strategy and make all necessary adjustments to reach successful marketing
strategies that can work in different parts of the world. In this respect,
SABIC has established several internationals market affiliates in major world
locations including the US, Europe, Hong Kong and Japan. These marketing
affiliates have been able to penetrate several international markets and have
gained a growing market share for SABIC’ products in these markets. In
addition, SABIC has established a state of the art research and development
center in Houston, which may be considered a first tangible step towards
globalization.
|
SABIC is currently ranked as the number 11 petrochemical company in the
world. |
The third phase was started in 1998 and
is still continuing up until today. SABIC realized that the continuous global
changes in the petrochemical industry required a major restructuring of its
business. Accordingly, SABIC adopted a new organization structure based on the
Strategic Business Units concept (SBUs). SABIC business was divided into five
major strategic business units (basic chemicals, intermediates, polymers,
metals and fertilizers). Each business unit was assigned to be fully in charge
of the complete cycle of business related to a major product or products, i.e.
planning, production and marketing in all markets of the world. Support
services and logistics were assigned to be performed by other organization
units outside the SBUs. Such structure has made SABIC more business oriented
and more sensitive to the needs of customers. In addition, SABIC has been able
through that concept to better optimize its production capacity according to
the needs and the changes in the market place.
In the summer of 2002, SABIC made a
gigantic step towards becoming a global company by acquiring petrochemical
plants and related assets of DMS, the leading Dutch chemical company. By doing
this, SABIC has for the first time become owner and operator of production
facilities in Europe, very close to major customers. This year, SABIC has
acquired the Scientific Design research company of New Jersey in joint venture
with Sud Chemie (Germany), which will further enhance SABIC’s research and
Technology capabilities.
As further support to its global drive,
SABIC has started another two major new initiatives. These were: a
comprehensive business transformation project, which we call FANAR, and
another major reorganization that has led to a new structure as of September
1st , 2002. According to that new structure, all petrochemical Strategic
Business Units have been put under one umbrella to achieve better optimization
of resources. Also, four major corporate core divisions have been established
to manage all corporate functions on a global basis. Lastly, the concept of
shared services has been introduced to utilize critical mass and economy of
scale in providing efficient, high quality support services with relatively
lower cost. Leading corporations have successfully employed this business
model, which has been proven to be very supportive to globalization drive.
SABIC has made significant achievements
since its establishment in 1977. It now has 17 manufacturing facilities, total
assets worth 26 billion US dollars, and total production today exceeds 42
million metric tons. The company has now over 16,000 employees worldwide. In
the year 2002, SABIC’s total revenue were 9 billion US dollars and its net
profit was 750 million US dollars. The company is now considered as the
largest producer of granular fertilizer in the world, the second largest
producer of urea fertilizer and the 4th largest in ethylene. SABIC is
currently ranked as the number 11 petrochemical company in the world.
We believe that what SABIC has
accomplished so far is only the first chapter of a long story. Other chapters
will have to follow. We do indeed realize that more challenges are ahead of us
but we are determined to continue our way and with God’s will shall achieve
more success and yet greater accomplishments.